32R-04Beginner16 min read

Determining Activity Durations

How long will it really take? Durations turn quantities, crews and productivity into honest, defensible time estimates — the last input the CPM needs. Estimate first, then read the date; fix a missed target by changing the plan, not the numbers. Built on AACE 32R-04.

What a duration is — and isn't

Durations are the most commonly fudged number in scheduling. Padded "just in case," or shrunk to make a deadline, they quietly turn a CPM model into fiction. A duration should answer one honest question: given this quantity of work and this crew's real output, how many working days does it take?

Quantity, productivity, and crews

For production work, duration comes from three things: how much work there is, how fast a crew does it, and how many crews you run. The core relationship:

Duration (days) =QuantityDaily crew output × number of crews
"Daily crew output" is the productivity rate (units installed per crew per working day). Equivalently, if you estimate in labour hours: Duration = total labour hours ÷ (crew size × hours per day).

Worked example. Install 1,200 m² of formwork. One crew places 80 m²/day. With one crew: 1,200 ÷ 80 = 15 working days. Add a second crew (160 m²/day): 1,200 ÷ 160 = 7.5 → 8 days. The work didn't change — the capacity did. That's the lever you pull to hit a date, and it's visible and honest in the schedule.

Methods for estimating durations

The formula needs a productivity rate — and there are several ways to get a credible one, in rough order of reliability:

MethodHow it worksBest when
Productivity-basedQuantity ÷ a known output rate (from estimate, norms, or historical data)Quantities and rates are known — the default for production work
Historical / benchmarkingUse actuals from your own past similar workYou have reliable records of comparable activities
Published normsIndustry productivity tables (RS Means, trade associations)No project-specific data; corroborate, don't blindly copy
Expert judgmentExperienced estimator/superintendent's callNon-repetitive or unusual work where formulas don't fit
Parametric / three-pointOptimistic–likely–pessimistic blended (PERT)High uncertainty — captures a realistic range

Duration calculator

Set the quantity, one crew's daily output, and how many crews. See the duration — and watch the crew lever.

Duration calculator

Try it yourself

Set the quantity, one crew's daily output, and how many crews. Duration = quantity ÷ (output × crews), rounded up to whole working days.

Quantity1,200
Total output/day80 /day
Duration15 days

Calendars turn duration into dates

A duration is a count of working days — but the schedule has to place it on the calendar, and that's where the calendar comes in. A 15-working-day activity on a 5-day calendar spans 3 weeks; the same 15 days on a 6-day calendar finishes sooner. Weekends, holidays, shift patterns, and weather-shutdown days all live in the calendar, not the duration.

Ten things to remember

  1. Duration is an estimate of effort against capacity — not a deadline or a target-fit guess.
  2. Estimate durations first, then read the date — fix a missed target by changing the plan, not the numbers.
  3. Duration = quantity ÷ (daily crew output × crews) — the core production relationship.
  4. Crews are the honest lever to shorten a duration — visible in the schedule, unlike padding.
  5. Adding crews has diminishing returns — crowding a work front lowers productivity.
  6. Productivity-based estimating is the default; use norms, history, judgment, or PERT as fits.
  7. Cross-check with a second method — reconcile differences before baselining.
  8. Round up to whole working days — you can't schedule a fraction of a crew-day.
  9. Calendars turn working days into dates — weekends, holidays, shifts live there, not in the duration.
  10. Assign the right calendar per activity (cure = 7-day, crew = 5-day) — a wrong calendar is a silent error.

Glossary

Benchmarking
Estimating from actuals of comparable past work.
Calendar
The working/non-working pattern that converts working-day durations into calendar dates.
Crew
The resource team performing an activity; more crews can shorten duration, within limits.
Dilution
The productivity loss when too many crews crowd one work front.
Duration
The estimated working time an activity needs, in the schedule's time unit.
Productivity norm
A standard output rate from published or in-house tables.
Productivity rate
Units of work installed per crew per working day (or labour hours per unit).
Three-point / PERT
Blending optimistic, most-likely, and pessimistic estimates for uncertain work.

Check your understanding

1Install 1,200 m² of formwork; one crew places 80 m²/day. With one crew, the duration is:
2Same 1,200 m² with two crews (160 m²/day total). Rounded up, the duration is:
3If the CPM date misses your target, the honest fix is to:
4Why does adding more and more crews stop helping?
5What converts a count of working days into actual calendar dates?